时代先锋 发表于 2022-11-2 20:22

Sarens马来西亚21,000吨CPP顶部模块运输、称重以及顶升工程

Sarens在马来西亚柔佛州帕西古当港的Kasawari天然气开发项目中,使用了其最顶尖的CS5000设备
Sarens uses its best-in-class CS5000 at the Kasawari Gas Development project in Pasir Gudang, Johor, Malaysia



应客户要求Sarens为其在马来西亚柔佛州的Kasawari天然气开发项目运输、称重以及顶升CPP顶部模块:
The client asked Sarens to move, weigh, and jack the CPP topside module for Kasawari Gas Development Project in Johor, Malaysia.

团队使用了以下设备:
The crew used the following equipment:

8台CS5000顶升(5000吨级)设备
8x CS5000 Jacking Unit
96轴线SPMT(自行式模块化运输车)
96 axle-lines SPMTs
64组各吨位的称重单元
64 mix capacity Load cells

CS5000作为最先进的顶升系统之一,是被用于提升超重模块和建筑结构的,其每个顶升塔的顶升能力为5000吨。此外为顶升重达21,000吨的CPP顶部模块,团队必须为CS5000顶升系统定制一个新的工装。
The CS5000, one of the most advanced jacking system, is used for lifting ultra-heavy modules and structures and has a jacking capacity of 5000T per tower. The team had to fabricate a new part for the CS5000 jacking system to customise it for lifting the CPP topside modules weighing 21000T.

这些设备均在三个月内从比利时、埃及、越南、印度尼西亚和马来西亚通过公路和海运运抵现场。随后CS5000在一个月内被安装至顶部模块下方。在团队和客户的密切合作下,安装工作比原计划提前完成。
The equipment was sent to site via road and sea transport from Belgium, Egypt, Vietnam, Indonesia, and Malaysia in three months. The CS5000 was set-up in a month underneath topside. With close cooperation between the teams and with the client the set-up was completed ahead of schedule.

该模块的位移操作分两个阶段进行:
The shifting of the module was carried out in two phases:

在第一阶段,两组24轴线将被用于对LSF组合模块中的两个各重1,000吨的模块从制造场转运至安装现场。
In the first phase double 24 axles were used to shift two parts of the LSF weighing 1000T from the fabrication yard to the installation site.
在第二阶段,组装后重量为2000吨的LSF组合模块随后将通过四组24轴线运输至CPP顶部模块的下方。
In the second phase a combination of LSF weighing 2000T was driven by four sets of 24 axle-lines to slot- in under the CPP Topside module.

据项目助理经理Ridzuan Jamiran(运营经理Tim Van Hoeydonck)谈到,"项目中最具挑战性的部分是千斤顶的安装和就位"。他补充到 - 为此我们必须分三个步骤进行。
According to the assistant project manager, Ridzuan Jamiran (Operations Manager, Tim Van Hoeydonck) “The most challenging part of the project was the installation and positioning of the jack.” He adds - We had to do it in three steps:

首先使用SPMT进行运输
First transporting by SPMT
随后使用50吨的推拉系统进行滑移
Skidding using 50T push and pull system
然后先用250吨的千斤顶进行顶升,才能对CS5000顶升装置进行就位。
jacking by 250T jack before we can position the CS5000 jacking unit.
一旦千斤顶系统被放置在顶部模块下方,它将被顶高7米。
Once the jacking system was positioned under the topside module, it was jacked-up by 7m.

Sarens项目助理经理Ridzuan Jamiran谈到:"我们对这项了不起的操作感到非常自豪,此次我们使用了8套CS5000顶升系统和SPMT的组合来顶升重达21,000吨的顶部模块。我们感谢所有参与该项目的相关方成功并安全地完成了这个项目"。
Sarens Assistant Project Manager, Ridzuan Jamiran, says, “We are extremely proud of this amazing job where we used eight sets of the CS5000 jacking system and a combination of SPMTs to jack the 21000T topside module. We are thankful to all the stakeholders involved with the project for successfully and safely completing the project.”
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